Yamaha essentially took the same technology that made the Grizzly 660 such an impressive ATV and installed it into the body of the Rhino. Tire may dislodge from rim. Too much dirt can cause issues around the engine area. Always maintain proper tire pressure as described in this manual. They made minor upgrades from year to year, and the model is still popular today. And if you need any help, were always here to lend a hand. Select the appropriate drive according to terrain and the conditions. For a totally stock model still in good shape, the Yamaha Rhino 660 top speed is between 40 and 42 mph. Never wrap your thumbs and fingers around the steering wheel. Many owners have reported issues with the Rhinos headlights, taillights, and turn signals. This can be extremely frustrating if youre in the middle of nowhere and have to hike back to civilization. If the machine doesn't fire up, you don't hear anything and nothing electrical comes on, it's time to check the battery. 2005 Rhino 660 660 YXR66FAT WHAT CAN HAPPEN. To check the wiring problem, you better take the battery out first. There may be some fragility in the front suspension. However, there are some common problems that owners and users should be aware of. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. Sometimes the shifter may also not work well on the Yamaha Rhino 660. A user was confused about whether he should choose an Arctic Cat or a Rhino. Keep your feet on the floorboard. As a result, the fuel does not transport smoothly. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. Remember that wet brakes may have reduced stopping ability. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. Clean them if you find any dirt or corrosion. Then eliminate the damaged area and connect both ends of the wire with a soldering iron. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. Love enjoying my work and my blog. This model offers a solid ground clearance of 12 inches, giving it the ability to clear rocks, logs, and ruts in the trail within reason. Go as slowly as possible. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. Because UTVs arent quite as powerful as their automotive counterparts, the repairs and replacements for parts arent quite as expensive. The idle problem happens to the reconditioned Yamaha Rhino 660. Consult a Yamaha dealer if you cant find or solve the problem yourself. Gasoline can catch fire and you could be burned. One of the most common problems with Rhino 660 engines is overheating. ATV models such as the Yamaha Grizzly 660 and 700, Honda 300EX and 400EX, and Polaris Sportsman 500 were hard to beat when it came to off-road capabilities. For more on Yamaha UTVs and ATVs, check out the following guides before hitting the trail: SAE 10W-40, 5W-30, 10W-30, 15W-40, 20W-40, 20W-50, Shaft Drive w/ On-Command Four Wheel Drive, Upgrading the clutch system, including the spring, weights and clutch sheave, Replacing the stock tires with bigger tires. Attached is a free bike service manual for a Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. This indicator light comes on when the parking brake is applied. The engine may overheat if the vehicle is overloaded. One of the most common problems with Rhino 660 engines is overheating. Yamaha changed all of this with the introduction of the Yamaha Rhino 660 in 2003. This manual will provide you with a good basic understanding of the features and operation of this vehicle. Coolant temperature warning light comes on momentarily. The same goes for the spark plugs. Therefore, there obviously will be dirt. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. Always maintain proper tire pressure as described in this manual. Versatility & CapabilitiesIII. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling. Answer: The 2006 Rhino is Electronic Fuel Injected. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. Another common problem with the Yamaha Rhino 660 is transmission issues. No other 44 utility off-road quad is like Rhino 660. If necessary, apply them several times to let friction dry out the linings. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. After deep research and analysis, we have found some common problems with Yamaha Rhino 660 that should be taken into action before buying. The dual hydraulic disc brakes in front and single shaft mounted disc brake are operated via the brake pedal and together provide plenty of stopping power to slow the Rhino in any terrain. Whats more is that the problem is often accompanied by difficulty restarting the engine afterwards. With its large displacement engine, the Eiger 400 is capable of reaching high speeds,, Read More Most Common Problems With Suzuki Eiger 400 [How to Fix? Making A UTV Street Legal: The Ultimate Guide. There is a case, which is basically the shift shaft. Coolant temperature and electrical circuit are OK. Go ahead with riding. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. Powered by the same 660cc single cylinder engine that powers the Grizzly 660 ATV, the engine has more than enough oomph to go pretty much anywhere with an output of around 30 horsepower. Be sure cargo is secured - a loose load could change handling unexpectedly. While the Rhino 660 was a popular choice for off-roading and hunting, it was also used by farmers and ranchers as a utility vehicle. I changed the crankshaft and piston rod.. Some of these service manuals are PDFs, some are compressed files so you may need third party software to open the manual. To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. The shoulder belt should fit against your chest. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. First, take out the battery. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Unfortunately, there isnt a lot you can do to change this aspect of the Rhino 660 UTV. Another common problem with the Yamaha Rhino 660 is brake issues. ]Continue, Your email address will not be published. Only a few people face this problem in their Yamaha. After going through deep research, all find positive reviews of the Yamaha Rhino 660. Read on to learn more about most common problems with Yamaha Rhino 660. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Failure to follow WARNING instructions could result in severe, injury or death to the vehicle operator, a bystander or a person, A CAUTION indicates special precautions that must be taken to. Conclusion. 1985-1986 Yamaha 4-Zinger 60 Repair Manual. It is illegal to operate this vehicle on any public street, road, or highway. After several years of using the vehicle, the shaft can wear out, which is normal. These include issues with the engine oil light, electrical system, and braking system. Read this manual and all labels carefully and follow the operating procedures described. Release the key when the engine starts. If these prove to be not the issue, then it is time to check the wiring. Always be especially cautious on these kinds of terrain. Check the spark plug and change it if necessary. Carburetor problems are also common in Rhino 660 engines. Never operate the vehicle on hills that are too steep for it or for your abilities. At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. It offers both High and Low gears, along with Neutral, Reverse, and Park settings. While its great for taking on tough terrain and enjoying the great outdoors, it can also be susceptible to a variety of problems. Trailer towing equipment can be obtained at a Yamaha dealer. But if youre interested in them at all, you should know what the common associated problems are especially if youre thinking about the Yamaha Rhino 660. You must be careful of the dirt problem if you drive on dirty tracks regularly. Experts suggest Applying filter grease around the outer edges of the engine, then carefully placing the filter. Welcome to UTVautoist. This can happen while the Rhino is in motion, and can be very dangerous. That should solve the engine issues. (2023 Update). Frequent or severe bottoming can cause increased wear or damage to the vehicle. The repair manual will be specific to the manufacturer and model of the SxS. Due to inefficient fuel delivery, the Yamaha Rhino 660 may perform below average. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. The UTV is a unique 4 x 4 side-by-side model. By taking preventive measures and being aware of the signs of trouble, you can keep your engine running smoothly for many years to come. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? Never operate the vehicle on hills that are too steep for it or for your abilities. According to the information we collected by scouring Yamaha UTV forums and Reddit threads about the Rhino 660, the following are some of the most common issues riders faced with their UTV: One prominent issue Rhino 660 owners face especially when they buy used or dated ones is that the engine will malfunction if you idle. Thats the only negative Ive heard about the Cat. While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. Do not only brush the outside but also eliminate dirt and debris from the inside too. Improper use can result in Severe INJURY or DEATH. Keep your feet on the floorboard. A sudden shut down of the engine is the main sign of this problem. If it does not work smoothly, check for the cause. A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. If it is still not starting, then the problem is with the battery. Do not tow more than 550kg (1212 lbs) rolling weight (trailer plus cargo). This is particularly important when driving in rough terrain. Cut the area with a wirecutter. Answer: The Yamaha Rhino 660 is quite fast. Comment Flag More Print this page (See pages 6-16-3.). If you can deal with these minor issues, Yamaha Rhino 660 is a fantastic choice for you. You may think that the light is damaged and need replacement. 2008 Rhino 700 FI Special Edition I YXR70FSEPX Bad gas cap seal 5. Luckily, changing the battery fixes this problem most of the time. To release the buckle, firmly press the release button. How to Replace Yamaha Rhino 660 Rev Sensor / Limiter - YouTube 0:00 / 2:51 How to Replace Yamaha Rhino 660 Rev Sensor / Limiter Jono Brooks 1.28K subscribers Subscribe 58K views 4. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. It can happen due to the shift shaft wearing out. Avoid using the air conditioner when traveling at high speeds. Carburetor is known to cause issues with backfiring, rough idling, and stalling. If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. The Yamaha Rhino 660 is also notorious for its bad paint job. Read moreabout us here. To change from 4WD to 2WD, stop the vehicle, be sure the lever is set to position a, and then set the switch to 2WD. Manage Settings They contain important information for safe and proper operation of your vehicle. The Rhino 660s engine breathes in some serious air in order to operate. Always go slowly and be extra careful when operating on unfamiliar terrain. Your email address will not be published. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. If it's okay, move on to inspecting the crankshaft. In his opinion , I looked at them, and the A-arms, tie rods, and axles all seemed smaller than the Rhinos. Introducing a child to the world of off-roading is exciting, but comes with its own set of questions and considerations. Operate in low-range gears only, allow for increased braking distance, and use extreme caution when operating on inclines. This is a more costly issue to fix. If the dealer is corrupt, he may suggest you replace the fuel pump so that he can earn extra bucks without fixing the problem. Loud engine/exhaust noise unless upgrading the stock muffler. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. A common problem for the Yamaha Rhino 660 is engine failure. If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. 5.To release the buckle, firmly press the release button. Keep hands and fingers away from the pinch points between the bed and the frame. I. Rhino 660 OverviewII. Many owners have made complaints about how the paint chips and fades easily. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. Just clean the clutches and put some grease on them. Compact overall size enables it to be loaded (barely) into the bed of a full-size pickup. Move in direction a to turn on the starter (choke). And with its overall compact size, the Rhino is one of only a handful of utility vehicles that can be squeezed into the 8-foot bed of a full-size pickup truck. I'm James. This problem can rarely occur only when you neglect the battery for a long time. Many owners have reported that the Rhinos tires are too soft and tend to wear out quickly. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. why would my 2009 yamaha rhino not charging seems like ever time i ride it my battery goes dead - Yamaha 2009 Rhino 700 FI Auto 4x4 question . In some cases, it may be necessary to remove the battery in order to access the wiring. 2009 Rhino 450 YXR45YFGR Some manuals contain both. Spring pressure returns the pedal to the rest position when released. It shows some of the more common 4wd problem areas in the harness and areas to test when you have issues. Gross Vehicle Weight Rating: 907 kg (2000lb) maximum including weight of operator, passenger, accessories, cargo, and. Never turn at excessive speed. To lower. The Yamaha Rhino 660 is not out of the list. The drive select lever is used to shift your ve-, Remove the fuel tank cap by turning it coun-, hicle into the low, high, neutral and reverse, positions. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. The stock tires vary by trim, being either Maxxis or Goodyear brand. Pull up on the latch plate to make sure it is secure. Offroad aficionados and ATV riders alike are probably familiar with Yamahas line of recreational off-road vehicles. 2006 YXR66FAEXGV Rhino 660 4WD Exploring Edition Hunter Green I have a Yamaha rhino 660 it will run for 20 seconds then cut out, (this has got progressively worse over a couple of months), not like its starved of fuel, just like it's getting switched off, wait 10seconds and it'll go for another ten seconds, also it blows the carb off the boot when pulling away . Never go down a hill at high speed. Never carry passengers in the cargo bed. 2006 YXR66FAV Rhino 660 4WD And when this damage occurs, it can cost a lot of money to repair or replace the parts. 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This indicator light comes on when the parking brake is applied that can plague an ATV, few are frustrating...